Havis-Shields Kwik-Kit KK-100-03 User Manual

INSTALL INSTRUCTIONS KK-100-03 & KK-120-03 KWIK-KIT PRISONER TRANSPORT INSERT FORD and CHEVY VAN PRISONER TRANSPORT TOOLS REQUIRED: ¼” &

KK-XXX-03_INST_10-07 10 Item #9 Remove Bulkhead Emergency Exit Hatches to ease installation. Item #9 Route dome light wires, HVAC hoses, video cable

KK-XXX-03_INST_10-07 11 Rear Facing bench Bolt side door and door-frame assembly using ¼” x ¾” carriage bolts, washers and nuts. Loosely bolt Passeng

KK-XXX-03_INST_10-07 12 Loosely bolt Rear Bulkhead Doorframe (at the door hinge) to Bench/Wall assemblies using ¼” x ¾” carriage bolts, washers and s

KK-XXX-03_INST_10-07 13 An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FO

KK-XXX-03_INST_10-07 14 Position Driver-side Ceiling section to mate with Bench/Wall assembly. Pre-drill 5/32” holes into Ceiling, using Bench/Wall a

KK-XXX-03_INST_10-07 15 Begin to tighten ALL loose hardware on the remainder of the unit, being sure to align edges and bends of materials being tig

KK-XXX-03_INST_10-07 16 3/8” x 2” Hex head bolt, washers, and nut On the Rear doorframe, remove the sheet metal screws installed earlier. Drill 3/8”

KK-XXX-03_INST_10-07 17 Silicone all seems and joints. This will allow the unit to be hosed out. In the upper corner of each side of the 3rd Compartm

KK-XXX-03_INST_10-07 18 FINAL INSTALLATION PHOTOS Optional Storage Compartment (Sold Separately) Forward Compartment for models KK-100-03, KK-100-04,

KK-XXX-03_INST_10-07 19 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-RLL KK-PVENT KR-CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEP

KK-XXX-03_INST_10-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor,

ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5 Divider 6 Rear B

KK-XXX-03_INST_10-07 3 Rear OEM Trim modifications 1997-2008 Chevrolet G-Series Van Installation of Kwik

KK-XXX-03_INST_10-07 4 3. PASSENGER WINDOW VAN PREPARATIONS: Note: Kwik Kits are recommended for Cargo Vans. The install

KK-XXX-03_INST_10-07 5 1. Remove clear shrink-wrap covering from prisoner transport assembly. 2. This is the 3rd compartment, 40 section 3. Remove

KK-XXX-03_INST_10-07 6 Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages.

KK-XXX-03_INST_10-07 7 VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is sever

KK-XXX-03_INST_10-07 8 Place Driver-side Bench/Wall assembly into van so bench rests on wheel well Item #1 Remove steel support bracket for Emergen

KK-XXX-03_INST_10-07 9 Current view of installation Place Center Divider into vehicle. Item #5 Item #4 Item #3 NOTE: Some installers prefer to inst